Aluminum Immersion Heater for Molten Non-Ferrous Metals

The long-life Sialon aluminium immersion heater is the ideal solution for molten non-ferrous heating and handling now up to 1100° Celsius or 2012° Fahrenheit! With a limited 12 months warranty period against electrical defects, you can be confident in its performance.

Benefits of Direct Heating with an Aluminum Heater:

• Direct heating with an aluminum heater, particularly using Sialon ceramics, offers significant advantages for molten non-ferrous metal processing, These heaters, designed for applications like die casting and degassing, provide unmatched efficiency and precision.

• Energy efficiency is a standout feature. Sialon aluminum immersion heaters achieve over 99% energy efficiency, saving 30-50% compared to traditional methods. By directly heating molten metals like aluminum, magnesium, or zinc, they minimize heat loss, reducing energy costs by up to 40%. This efficiency lowers operating expenses and supports decarbonization by cutting CO2 emissions.

• Precise temperature control ensures high-quality results. These heaters maintain flow temperature accuracy within ±2°C, preventing overheating that could damage metal purity. This reduces oxides, corundum, and dross, enhancing cast part quality and minimizing metal losses during production. The result is stronger, more reliable products with fewer defects.

• Durability and corrosion resistance are critical. Sialon’s silicon nitride-based composition offers superior resistance to chemical corrosion in harsh molten metal environments. With a high melting point and low thermal expansion, these heaters withstand temperatures up to 1100°C, ensuring long-term reliability and reduced maintenance costs. A 12-month warranty against chemical attack and electrical defects underscores their robustness.

• Versatility and customization make these heaters ideal for high-pressure die casting, filtration, and ladle reheating. With customizable power, voltage, and sheath sizes, they meet diverse industrial needs. The use of advanced materials like silicon nitride enhances thermal conductivity and shock resistance, optimizing performance in demanding settings. Sialon aluminum heaters deliver cost-effective, eco-friendly, and high-performance solutions for modern metallurgy.