Ultrasonic Aluminium Cast house 2018


The project is to build the world`s first industrial ultrasonic cast house for molten aluminium.

 

We are looking for investors who want to invest in this unique ultrasonic aluminium project which primarily focuses on the development of creating new- or modifying existing AA alloys.

 

Ultrasonically assisted micro alloying also opens new ways to the development of the next generation automotive alloys. 

 

New ultrasonic generator technology for homogenizing, ultrasonically assisted Metal treatment, Continuous Casting, Mixing, Forming and ultrasonic degassing, Direct Chill casting (DC casting) without any centerline segregation, conventional degassing and grain refiners! (More on our YouTube channel)

 

We have developed a new technology of ultrasonic degassing that applies high power ultrasonic energy to large, heavy irregular mass or un-tuned mechanical systems such as extruder, syalon sialon silicon nitride drawing die, mold tools, metal melt mixer, continuous casting, homogenizing, degassing, alloying, very fine and homogeneous micro crystallization, sintering, etc .

 

Such ultrasonic driving creates uniform and homogeneous distribution for ultrasonic degassing of acoustical activity on the surface and inside of the vibrating system, while avoiding the creation of stationary and standing waves, so that the whole vibrating system is fully agitated. 

Ultrasonic degassing versus conventional degassing:

  • NO addition of Argon
  • NO expensive degassing unit
  • NO or little grain refinement additives like TiB (depends on type of alloy and cleanness of the scrap)
  • NO dross built-up
  • Degassing and grain refinement in one treatment
  • 900 Watts energy consumption only
  • Very environmentally friendly technology.
  • World's first industrial ultrasonic technology for treating large volumes of aluminium
  • Exclusive partnership offer for specific alloy development.

Innovative Aspects:

  • World's only technology suitable for large volume treatment.
  • Development of a new ultrasonic electronics and a system feedback concept that allows real-time adaptation to continuously evolving acoustic conditions.
  • Capability to ultrasonically drive any arbitrary shape or large mechanical system at high energy if needed.
  • Ultrasonic driving of system harmonics and sub harmonics gives a wide band multi-frequency effect that improves stimulation of the system.
  • Elimination of ultrasonic standing waves gives uniform treatment of material.