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Sialon ceramics

Compared to silicon nitride or si3n4, our new grade isostatically pressed quality, shows superior properties with regards to impact fracture toughness (> 10Mpa)  and thermal conductivity (17-85 W/mK).

 

Our Sialon ceramics are considered to have superior properties over silicon nitride and syalon.

 

Our heater tubes, thermocouple protection tubes, riser tubes, Westofen dosing tubes, ladles,hooks, extrusion dies, cutting tools and welding pins have excellent non-wetting properties and a smooth surface.

 

With regards to Sialons, there is substitution of silicon by aluminum with corresponding atomic replacement of nitrogen by oxygen, to satisfy valency requirements.

 

The resulting 'solution' has superior properties to the original pure solvent, syalon, silicon nitride or Si3N4.

Ultrasonic degassing
Ultrasonic degassing

In metal forming, it is used as a cutting tool for machining chill cast iron and as brazing and welding fixtures and pins, particularly for resistance welding.

 

Other applications include in the chemical and process industries and the oil and gas industries, due to the excellent chemical stability and corrosion resistance and wear resistance properties.

 

Sialon is produced by first combining a mixture of raw materials including silicon nitride, alumina, aluminum nitride, silica and the oxide of a rare earth element such as yttrium.

 

Sialon ceramics have found extensive use in non-ferrous molten metal handling, particularly aluminum and its alloys, including metal feed tubes for aluminum die casting, burner and Sialon immersion heater tubes, injector and degassing for nonferrous metals, thermocouple protection tubes, crucibles and ladles.


Sialon Heater Tubes for ALPUR degassing units

Sialon heater tubes, ceramic heater tubes, sialon immersion tubes made of silicon nitride with 500 % more thermal conductivity (85 W/mK) than conventional Silicon Nitride, Si3N4 heater tubes (17 W/mK) combined with the highest impact fracture toughness of 7.7 MPa · m1/2. Read more

Sialon Thermocouple Protection Tubes

Sialon thermocouple protection tubes sheaths are an advanced ceramic tube offering outstanding performance for temperature control in aluminium foundries and smelters and are extremely cost effective compared to other materials, such as cast iron, silicon carbide and alumina. Read more

Ultrasonic degassing and grain refinement

ALUPRO-MPI Ultrasonics Inc. has developed a new technology of ultrasonic degassing that applies high power ultrasonic energy to large, heavy irregular mass or un-tuned mechanical systems such as extruder, syalon, sialon silicon nitride drawing die, mould tools, metal melt mixer, continuous casting, homogenizing, degassing, alloying, very fine and homogenous microcrystallization, sintering, etc  Read more